Every Point of Yield You're Leaving on the Table Has a Price.
Defects, rework, and scrap are eating your margins. The hard part is knowing exactly where — and fixing it before it happens again.
Why Yield Problems Are So Hard to Fix
You find out too late
Defects surface at final inspection — or worse, at the customer. By then the batch is done, the cause is cold, and the cost is locked in.
Root cause takes days
Tracking down why something went wrong means chasing paper records, interviewing operators, and cross-referencing spreadsheets. It takes days, not hours.
No visibility into trends
Without real-time data, yield losses look random. Patterns hide in paper logs and shift-change handovers. You can't improve what you can't see.
How Next Plus Drives Yield Up
Real-time data, AI-powered detection, and closed-loop quality — so you catch issues at the source and prevent them from recurring.
Inline Quality Checkpoints
Embed inspection steps directly into work instructions. Defects are caught at the station where they occur — not at final inspection.
AI Anomaly Detection
Next Plus monitors process parameters and production data in real time. Deviations from the norm trigger alerts before they become defects.
SPC & Quality Dashboards
Statistical process control charts and real-time quality dashboards give engineers instant visibility into yield trends, Cpk, and defect rates.
NCR & Root Cause Workflows
When a defect is found, log it instantly. Route it for disposition, assign root cause analysis, and track CAPA — all in one system.
OEE Tracking
Measure Availability, Performance, and Quality losses for every machine and line. Understand exactly where yield is being lost.
Closed-Loop Corrective Actions
Link every CAPA back to the work instruction or process that caused it. Verify effectiveness before closing.
Ready to Stop Losing Yield?
See how Next Plus gives you the visibility and tools to improve quality at the source.
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